Tri-tool 103 REP User Manual

92-0131 Rev. 960503Model 103 REPTM, Rapid End Prep MachineTABLE OF CONTENTSCUSTOMER MESSAGE Inside Front CoverSAFETY PRECAUTIONS 3GENERAL DESCRIPTION

10TRI TOOL INC.92-0131 : Rev. 960503NOTE:OPERATIONTool Insert PositioningRead the operation instructions carefully before attempting to operate the Mo

11Model 103 REPTM, Rapid End Prep Machine92-0131 : Rev. 960503NOTE:CAUTION:CAUTION:WARNING:CAUTION:Screw the Pilot Mandrel into the Cutter Head and ti

12TRI TOOL INC.92-0131 : Rev. 960503CAUTION:Mounting the Model 103 REP on a water wallDepress the Air Motor Hand Lever.Lower the Model 103 REPTM into

13Model 103 REPTM, Rapid End Prep Machine92-0131 : Rev. 960503Release the Air Motor Hand Lever.Remove the Model 103 REPTM completely from the pipe or

14TRI TOOL INC.92-0131 : Rev. 960503NOTE:OPERATION USING THE CROSS TRACK ASSY.Track Positioning with the Locator TabsIf the Model 512A1 Panel Saw has

15Model 103 REPTM, Rapid End Prep Machine92-0131 : Rev. 960503Weld Tab Locations on the TrackTrack Set-up on a Warped Water WallBolt Weld tabs to the

16TRI TOOL INC.92-0131 : Rev. 960503Rapid End Prep Machine Mounted on the Adaptor AssemblyFirst prepare the Model 103 REPTM in the configuration requi

17Model 103 REPTM, Rapid End Prep Machine92-0131 : Rev. 960503PILOT MANDREL & CUTTER HEAD KIT USAGE CHARTRecommended clearance of Pilot Mandrel to

18TRI TOOL INC.92-0131 : Rev. 960503Pilot Mandrel Per Cutting Head FunctionChart Continued on next pagePilotP/N13-0090 .570" 14.5 mm 113-0091 .58

19Model 103 REPTM, Rapid End Prep Machine92-0131 : Rev. 960503Pilot Mandrel Per Cutting Head FunctionChart Continued on next pagePilotP/N13-0121 1.000

Copyright 2005Proprietary property of TRI TOOL Inc.No reproduction, use, or duplication of the informationshown hereon is permitted without the expres

20TRI TOOL INC.92-0131 : Rev. 960503Pilot Mandrel Per Cutting Head FunctionChart Continued on next pagePilotP/N13-0152 1.440" 36.6 mm 2 3 413-015

21Model 103 REPTM, Rapid End Prep Machine92-0131 : Rev. 960503Pilot Mandrel Per Cutting Head FunctionChart Continued on next pagePilotP/N13-0183 1.865

22TRI TOOL INC.92-0131 : Rev. 960503Pilot Mandrel Per Cutting Head FunctionChart Continued on next pagePilotP/N13-0214 2.290" 58.2 mm 567813-0215

23Model 103 REPTM, Rapid End Prep Machine92-0131 : Rev. 960503Pilot Mandrel Per Cutting Head FunctionPilotP/N13-0245 2.735" 69.5 mm 7 813-0246 2.

24TRI TOOL INC.92-0131 : Rev. 960503CUTTER HEAD KITSCutter head kit#1 Cutter Head Kit, (P/N 05-0107)Cutting Range .70" to 1.50" (17.8 mm to

25Model 103 REPTM, Rapid End Prep Machine92-0131 : Rev. 960503#3 Cutter Head Kit, (P/N 05-0109)Cutting Range 1.00" to 1.95" (25.4 mm to 49.5

26TRI TOOL INC.92-0131 : Rev. 960503#6 Cutter Head Kit, (P/N 05-0112)Cutting Range 1.75" to 2.70" (44.5 mm to 68.6 mm) diaItem PartNo. No. D

27Model 103 REPTM, Rapid End Prep Machine92-0131 : Rev. 960503TOOL INSERTSTOOL INSETSItem PartNo. No. Description Qty1. 30-0784 INSERT, TOOL 3(FOR CUT

28TRI TOOL INC.92-0131 : Rev. 960503Problem: The Tool Bit ChattersThe tool bit is loose or overextended.The tool bit is damaged.The tool holder is too

29Model 103 REPTM, Rapid End Prep Machine92-0131 : Rev. 960503Problem: There is a loss of air powerThe air supply pressure is too low.The air filter i

3Model 103 REPTM, Rapid End Prep Machine92-0131 : Rev. 960503SAFETY PRECAUTIONSWARNING:IN GENERALWhen using rotating head cutting equipment, basic saf

30TRI TOOL INC.92-0131 : Rev. 960503ACCESSORIESThe following accessories are recommended for use with the Model 103 REP RapidEnd Prep Machine and are

31Model 103 REPTM, Rapid End Prep Machine92-0131 : Rev. 960503MODEL 103 REP RAPID END PREP MACHINE (P/N 01-1117)ILLUSTRATED PARTS BREAKDOWN12201132313

32TRI TOOL INC.92-xxxx : Orig. or Rev. YRMTHDYParts List, Model 103 REP Rapid End Prep Machine (P/N 01-1117)Item PartNo. No. Description Qty1. HEAD KI

33Model No. and Name92-XX : Orig. or Rev. YRMTHDYREP ADAPTOR ASSY (P/N 27-0254)732212915102119136272617512832201820183222313291411304312482516

34TRI TOOL INC.92-0131 : Rev. 9605031. 19-0379 HOUSING ASSY, GEAR 12. 20-0326 SHAFT, CYLINDER 13. 20-0327 SHAFT, GEAR 14. 20-0328 SHAFT ASSY, REP ADAP

35Model 103 REPTM, Rapid End Prep Machine92-0131 : Rev. 960503CROSS TRACK ASSY (P/N 66-0070)687415211311214109910141375

36TRI TOOL INC.92-0131 : Rev. 960503Parts List, Cross Track Assy (P/N 66-0070)Item PartNo. No. Description Qty1. 24-0615 PLATE, BASE 12. 24-0616 PLATE

4TRI TOOL INC.92-0131 : Rev. 960503TOOL CAREMaintain tools with care. Keep tools in good operating condition. Sharp tool bitsperform better and safe

5Model 103 REPTM, Rapid End Prep Machine92-0131 : Rev. 960503Disconnect power supply during setup and maintenance. Use all ‘Stop’ or Shut off’feature

6TRI TOOL INC.92-0131 : Rev. 960503GENERAL DESCRIPTIONThe Model 103 REPTM Rapid End Prep Machine is a small, lightweight, beveling tooldesigned for be

7Model 103 REPTM, Rapid End Prep Machine92-0131 : Rev. 960503SPECIFICATIONSModel 103 REP with an Air MotorWeight: 9 to 15 pounds (4 to 7 kg), dependin

8TRI TOOL INC.92-0131 : Rev. 960503NOTE:NOTE:NOTE:MAINTENANCEClean UpAll components should be cleaned and coated with a light film of oil prior to use

9Model 103 REPTM, Rapid End Prep Machine92-0131 : Rev. 960503GreaseIn order to lubricate the Gears, a grease fitting has been provided.After every 50