Tri-tool 572AC Sever Machine User Manual

92-0660 Rev. 080423Model 572AC SEVERMASTER®TABLE OF CONTENTSCUSTOMER MESSAGE Inside Front CoverSAFETY PRECAUTIONS 3GENERAL DESCRIPTION 6SPECIFICATIONS

10TRI TOOL INC.92-0660 : Rev. 080423Feed Limit AdjustmentScrew (Hidden)Indicator MarkFeed ArmFeed Lock ScrewSet ScrewsFeed Adjustment ScrewCam Feed Kn

11Model 572AC SEVERMASTER®92-0660 : Rev. 080423OPERATIONRead the operating instruction carefully before attempting to operate the Model 572ACSEVERMAST

12TRI TOOL INC.92-0660 : Rev. 080423Wipe the internal contact surface clean before inserting another Collet into themain housing.Insert the correct Co

13Model 572AC SEVERMASTER®92-0660 : Rev. 080423The machine operation is finished when the tool holder returns home, release the leverin order to turn

14TRI TOOL INC.92-0660 : Rev. 080423CUTTING SPEEDS AND FEEDSThe chart shows the RPM required to obtain a specified Tool Bit cutting speed on thesurfac

15Model 572AC SEVERMASTER®92-0660 : Rev. 080423Use a feed rate of at least .003” (.08 mm) to .005” (.13 mm) per revolution for workhardened surfaces.U

16TRI TOOL INC.92-0660 : Rev. 080423TOOL BITSSever Tool Bit for Light Wall Pipe or TubeSEVERMASTER®HeadstockPipe or TubeSever LineSever Tool BitRangeM

17Model 572AC SEVERMASTER®92-0660 : Rev. 080423NOTE:COLLETSThe size of the Collet is determined by the outside diameter of the tube or pipeto be sever

18TRI TOOL INC.92-0660 : Rev. 080423Collets, ContinuedDecimalInchesmmEquiv.Part No.DecimalInchesmmEquiv.Part No..906 23.00 30-2444 1.375 34.93 30-2464

19Model 572AC SEVERMASTER®92-0660 : Rev. 080423MAINTENANCEDAILY DURING/AFTER USEWipe the unit down and spray with a rust preventative under severe hum

Copyright 2008Proprietary property of TRI TOOL Inc.No reproduction, use, or duplication of the informationshown hereon is permitted without the expres

20TRI TOOL INC.92-0660 : Rev. 080423The slide rails must be over tightened to squeeze the oil into a thin film against the maleand female surfaces of

21Model 572AC SEVERMASTER®92-0660 : Rev. 080423SPARE PARTS1. 28-0260 O-RING, SMALL 12. 28-0261 O-RING, LARGE 13. 40-0236 SPRING, COMPRESSION, .25"

22TRI TOOL INC.92-0660 : Rev. 080423TROUBLE SHOOTINGProblem: The Tool Bit ChattersThe tool bit is loose or overextended.The tool bit is damaged.The to

23Model 572AC SEVERMASTER®92-0660 : Rev. 080423Problem: There is a loss of air powerThe air supply pressure is too low.The air filter is plugged.The a

24TRI TOOL INC.92-0660 : Rev. 080423MODEL 572AC SEVERMASTER® SUB-ASSEMBLY (P/N 02-2221)ILLUSTRATED PARTS BREAKDOWN636481917272952453564147110357811121

25Model 572AC SEVERMASTER®92-0660 : Rev. 0804231. 19-0759 HOUSING, MAIN 12. 19-0761 HOUSING, FEED 13. 20-0632 SHAFT, MAIN 14. 20-0633 SHAFT, CLAMP 15.

26TRI TOOL INC.92-0660 : Rev. 08042334. 33-1998 SCREW, SET, 5/16-18 X 3/4", HD, LOCK 135. 33-2000 SCREW, CAP, SS, #10-24 X 1/2" 836. 33-2001

27Model 572AC SEVERMASTER®92-0660 : Rev. 080423ELECTRIC MOTOR ASSEMBLY (P/N 58-00XX)11024576891213147104311

28TRI TOOL INC.92-0660 : Rev. 0804231. 20-0617 SHAFT, DRIVE 12. 20-0619 SHAFT, DRIVE 13. 28-0245 SEAL, GREASE 14. 28-0233 O-RING 25. 31-0115 KEY 16. 3

3Model 572AC SEVERMASTER®92-0660 : Rev. 080423SAFETY PRECAUTIONSWARNING:IN GENERALWhen using rotating head cutting equipment, basic safety precautions

4TRI TOOL INC.92-0660 : Rev. 080423TOOL CAREMaintain tools with care. Keep tools in good operating condition. Sharp tool bitsperform better and safe

5Model 572AC SEVERMASTER®92-0660 : Rev. 080423Remove adjusting keys and wrenches before applying power to the equipment. De-velop a habit of checking

6TRI TOOL INC.92-0660 : Rev. 080423GENERAL DESCRIPTIONThe Model 572AC SEVERMASTER® severs 1/4” to 2” (6.35 mm to 50.80 mm) diam-eter tubes and thin wa

7Model 572AC SEVERMASTER®92-0660 : Rev. 080423SPECIFICATIONSWeight29.00 lbs. (736.6 kg)CLEARANCE AND DIMENSIONReference the Envelope Drawing.Envelope

8TRI TOOL INC.92-0660 : Rev. 080423Maximum Wall ThicknessUp to .065" (1.65 mm) wallMATERIAL CUTTING CAPABILITIESMild steels, chrome steels (Rc 35

9Model 572AC SEVERMASTER®92-0660 : Rev. 080423WARNING:NOTE:NOTE:INSTALLATIONMake surethat the Model 572AC is disconnected from its power source before