Tri-tool 604SB Clamshell User Manual

92-1197 Rev. 131230Model 604SB thru 612SB, ClamshellsTABLE OF CONTENTSCUSTOMER MESSAGE Inside Front CoverSAFETY PRECAUTIONS 3GENERAL DESCRIPTION 6

10TRI TOOL INC.92-1197 : Rev. 131230Model No." A " Dia. Machine ID" B " Dia. Machine OD" C " Dim.Air Motor Conguration6

11Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230MAINTENANCEClean UpNOTE: All components should be cleaned and coated with a light lm of oil

12TRI TOOL INC.92-1197 : Rev. 131230 After every 20 hours of actual operation Check adjustment of the Main Bearing pre-load. Check that the Dri

13Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230Bearing Adjustment Screw locationsWARNING: Listen for a change in the sound of the Air Motor

14TRI TOOL INC.92-1197 : Rev. 131230Bearing Adjustment Screw locations, Continued76CD14G111213F608SB610SB612SB12A10345891112141517162021222324BEFGHIJK

15Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230HEADSTOCKTHRUST PLATEHOLD-DOWNSCREWSTHRUSTPLATEHOUSINGRACEMAIN BEARINGMAINGEARHOUSING CAVITYN

16TRI TOOL INC.92-1197 : Rev. 131230NOTE:NOTE:DRIVE GEAR AND MAIN GEAR LUBRICATION Remove the Drive Housing. Inspect both Drive and Main Gears for c

17Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230Tool Block Assembly Tighten the Hold down Screws to about 12 to 24 in-lbs. (Finger tight usi

18TRI TOOL INC.92-1197 : Rev. 131230Tool Holder Adjustment The torque on the spanner Wrench should be about 1 to 3 ft-lbs. (1 to 4 N-m).AIR MOTOR LUBR

19Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230TRIPPER BLOCK ASSY LUBRICATION AND TRIPPER SHAFT ADJUSTMENTTRIPPER SHAFTSHOULDERBOLTTRIPPERLE

Copyright 2013Proprietary property of Tri Tool Inc.No reproduction, use, or duplication of the information shown hereon is permitted without the expre

20TRI TOOL INC.92-1197 : Rev. 131230NOTE:LUBRICANT RECOMMENDATIONS The Drive Gears require a high string lubrication grease such as “Chevron Utility

21Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230OPERATION Read the operating instructions before operating the Model 600SB Low Prole

22TRI TOOL INC.92-1197 : Rev. 131230 DO NOT FORCE OPEN. Secure the Clamshell to the pipe. Clean the mating surfaces and the ID of the Clamshell hal

23Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230 The Adjustable Pads tend to square the Clamshell to the pipe. If additional precision in s

24TRI TOOL INC.92-1197 : Rev. 131230CAUTION:NOTE: The Motor Mount reacts the torque of the Air Motor only when the Motor Hold-down Bolt is i

25Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230NOTE:CAUTION:NOTE: The Air Motor working speed will be about one half of the no-load spee

26TRI TOOL INC.92-1197 : Rev. 131230WARNING: Check the adjustment of the slides and mesh of the Tripper Pin with the Feed Sprocket. Select the p

27Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230 After the sever is complete, reposition the Bevel Tool Bit so that it continues cutting

28TRI TOOL INC.92-1197 : Rev. 131230 After every 3 or 4 revolutions, try again to break the pipe free.COUNTERBORING Counterboring requires the use o

29Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230CUTTING SPEEDS The Chart shows RPM required for the specied Tool Bit surface cutting speed.

3Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230SAFETY PRECAUTIONSWARNING:IN GENERALWhen using rotating head cutting equipment, basic safety p

30TRI TOOL INC.92-1197 : Rev. 131230CLAMPING PAD SETS 604SB Clamping Pad Sets604SB Clamping Pad SetsPipe SizeTrue OD Pad Set Part NoAdjustable Bar A

31Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230 606SB Clamping Pad Sets606SB Clamping Pad Sets, PipeSize True ODPad SetPart No.Adjustable

32TRI TOOL INC.92-1197 : Rev. 131230 608 SB Clamping Pad Sets 608SB Clamping Pad SetsPipe Size True ODPad SetPart No.Adjustable Bar Assy (2 req’d)Fix

33Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230 610SB Clamping Pad SetsClamping Pad Sets, 610SBPipeSize True ODPad Set Part No.Adjustable B

34TRI TOOL INC.92-1197 : Rev. 131230 Clamping Pad Sets, 612SBClamping Pad Sets, 612SBPipe Size True ODPad Set Part No.Adjustable Bar Assy (3 req’d)Fi

35Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230WARNING:TRIPPER BLOCK ASSEMBLIESTripper Block Assemblies08-0037108-00402108-0214123TRIPPER BL

36TRI TOOL INC.92-1197 : Rev. 131230TOOL BITSSEVER AND DOUBLE BEVEL TOOL BIT SETS Sever and Double Bevel Tool Bit Sets leave a bevel on both pieces o

37Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230Left Hand Sever and Bevel Tool Bit SetLEFT HAND SEVER AND BEVEL TOOL BIT SETS The Left Hand

38TRI TOOL INC.92-1197 : Rev. 131230Right Hand Sever and Bevel Tool Bit SetRIGHT HAND SEVER AND BEVEL TOOL BIT SET The Right Hand Sever and Bevel Too

39Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230Left Hand Sever Tool Bit SetLEFT HAND SEVER TOOL BIT SETS The Left Hand Sever Tool Bit Set

4TRI TOOL INC.92-1197 : Rev. 131230TOOL CAREMaintain tools with care. Keep tools in good operating condition. Sharp tool bits perform better and saf

40TRI TOOL INC.92-1197 : Rev. 131230SPECIAL TOOL BIT SETS A Socket Weld Removal Bit removes the weld from a weld type socket joint.Socket Weld Remova

41Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230Socket Weld Removal Tool BitsRangeMachinePipe or Tube MaterialSocket Weld Removal Tool Bit P/

42TRI TOOL INC.92-1197 : Rev. 131230Right Hand Sever Tool Bit SetRIGHT HAND SEVER AND BEVEL TOOL BIT SET The Right Hand Sever Tool Bit Set severs the

43Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230TOOL BLOCKS08-0037 TOOL BLOCK, LOW PROFILE08-0040 TOOL BLOCK, EXTENDED RANGE08-0214

44TRI TOOL INC.92-1197 : Rev. 131230TROUBLESHOOTINGProblem: The Tool Bit Chatters Probable Causes: The tool bit is loose or over-extended. The too

45Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230Problem: The Headstock is hard to rotate by hand. Probable Causes: The Air Motor is still

46TRI TOOL INC.92-1197 : Rev. 131230Problem: There is a loss of hydraulic power Probable Causes: The hydraulic supply pressure is too low. The hyd

47Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230ILLUSTRATED PARTS BREAKDOWNMODEL 600SB CLAMSHELL SUB-ASSY.31102345768911121315141817161861810

48TRI TOOL INC.92-1197 : Rev. 131230Parts List, Model 604SB Clamshell Sub-Assy (Ref. P/N 02-2252)Item PartNo. No. Description Qty1. 19-0194

49Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230Parts List, Model 606SB Clamshell Sub-Assy (Ref. P/N 02-2253)Item PartNo. No. Description Q

5Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230Remove adjusting keys and wrenches before applying power to the equipment. Develop a habit of

50TRI TOOL INC.92-1197 : Rev. 1312301. 19-0222 HOUSING, MAIN 1 SET2. 24-0382 PLATE, BEARING BACKING 103. 24-0385

51Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230Parts List, Model 610SB Clamshell Sub-Assy (Ref. P/N 02-2255)Item PartNo. No. Description Q

52TRI TOOL INC.92-1197 : Rev. 131230Parts List, Model 612SB, Clamshell Sub-Assy (Ref. P/N 02-2256)Item PartNo. No. Description Qty1. 19-0198

53Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230Parts List, Housing Assy, Drive (P/N 19-0201)Item PartNo. No. Description Qty1. 19-0200

54TRI TOOL INC.92-1197 : Rev. 131230MOTOR ASSY., AIR, 1.5 HP (P/N 57-0072)Parts List, Motor Assy, Air, 1.5 HP (P/N 57-0072)Item PartNo. No. Descripti

55Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230MOTOR ASSY., AIR, 2.25 HP (P/N 57-0162)Parts List, Motor Assy, Air, 2.25 HP (P/N 57-0162)Item

56TRI TOOL INC.92-1197 : Rev. 131230MOTOR ASSY., AIR, 3.0 HP (P/N 57-0163)Parts List, Motor Assy, Air, 3.0 HP (P/N 57-0163)Item PartNo. No. Descripti

57Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230TOOL BLOCK, LOW PROFILE (P/N 08-0037)1. 33-0042 SCREW, CAP, 1/4-20 X 1 62.

58TRI TOOL INC.92-1197 : Rev. 131230TOOL BLOCK, EXTENDED (P/N 08-0040)Parts List, Tool Block, Extended (P/N 08-0040)Item PartNo. No. Description Qty

59Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230TOOL BLOCK, 3 POSITION (P/N 08-0214)1 33-0042 SCREW,CAP,1/4-20 X 1 102 33-0279 SCREW,

6TRI TOOL INC.92-1197 : Rev. 131230GENERAL DESCRIPTION The Model 600SB Low-Prole Clamshell is a split-frame pipe lathe designed for severing an

60TRI TOOL INC.92-1197 : Rev. 131230BLOCK ASSY., TRIPPER (P/N 47-2378)Parts List, Block Assy, Tripper (P/N 47-2378)Item PartNo. No. Description Qt

61Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230BLOCK ASSY., TRIPPER (P/N 47-2385)Parts List, Block Assy, Tripper (P/N 47-2385)Item PartNo.

62TRI TOOL INC.92-1197 : Rev. 131230OPTIONAL DRIVE KITS - IPBSDRIVE KIT, ELECTRIC (P/N 05-0123)SPECIFICATIONSMOTOR SPECIFICATIONSVoltage Input 115 VAC

63Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230 04-0129 DRIVE ASSY ELECTRIC 11. 27-1128 ADAPTOR, DRIVE 12.

64TRI TOOL INC.92-1197 : Rev. 131230HD, ELECTRIC DRIVE KIT, 115V & 230V MOTOR SPECIFICATIONSDual Range, Variable SpeedVoltage Input 115 VAC, 40-60

65Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230Unitec Motor* Summary - Maximum Wall Thickness for Continuous Duty*Applies to Unitec Model EB

66TRI TOOL INC.92-1197 : Rev. 131230Parts List, HD Electric Drive Kit, 230V (P/N 05-0414)Item PartNo. No. Description Qty 58-0174 MOTOR ASSY,

67Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230HYDRAULIC DRIVE MOTOR KIT (P/N 05-0358)11023457689SPECIFICATIONS Weight: 32 lbs. (14.5 kg)

68TRI TOOL INC.92-1197 : Rev. 1312301. 27-0237 ADAPTOR, DRIVE 12. 27-0610 ADAPTOR, MOTOR 13. 32-0090 PIN, SHEAR, 1/4 DIA X

69Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230ACCESSORIESThe following accessories for the Model 600SB Clamshells are available from Tri T

7Model 604SB thru 612SB, Clamshells92-1197 : Rev. 1312303 Position Tool Blocks Ranges and Radial Clearance over the PipeSPECIFICATIONSModel No.Pipe Si

70TRI TOOL INC.92-1197 : Rev. 131230• Lathe Stand Kits: 604SB (P/N 60-0044) 606SB (P/N 60-0045) 608SB (P/N 60-0046) 610SB (P/N 60-0047) 612SB (P

71Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230SPARE PARTSRecommended Spares for the Model 600SB ClamshellItem PartNo. No. Description Qty

72TRI TOOL INC.92-1197 : Rev. 131230HD, ELECTRIC DRIVE KIT, 115V & 230V SPECIFICATIONS12345768MOTOR SPECIFICATIONSDual Range, Variable SpeedVoltag

8TRI TOOL INC.92-1197 : Rev. 131230600SB Motor SelectionModel No.Air Motor Assy, 1.5 HP (P/N 57-0072)Air Motor Assy, 2.25 HP (P/N 57-0162)Air Motor As

9Model 604SB thru 612SB, Clamshells92-1197 : Rev. 131230Envelope, Model 600SB, Clamshell"A"MACINE ID 553.721.80 "B"MACHINE ODROTA